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Case Studies / Turbocharger Balancing Machines

Turbocharger Balancing Machines

23 Nov 2020

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Location: Bradford (UK)

Eclipse Product Installed: Micromag MM5

Industry: Automotive

Process Type: Turbocharger Balancing Machines

Our Client

This installation is at one of the world’s leading suppliers to the Automotive industry supplying a wide range of Engine and Drivetrain products. On the Turbocharger Balancing machine components are machined to precise specifications. Engine oil is used as lubrication for the process. Originally the machine was fitted with standard cartridge filters. See how magnetic coolant filters compare to traditional filtration systems.

The Challenge

Ferrous particles were contaminating the oil and quickly fouling up the cartridge filters. The filters were being changed every few days resulting in replacement costs and downtime.

The Solution

Micromag MM5 units were fitted in less than an hour to 4 machines in the fluid circuit prior to the cartridge filters. This dramatically reduced contamination entering the cartridges and significantly increased the lifespan. It was estimated that installing the Micromags saved £7000 ($11000) per year on each machine in consumables and downtime.

 

 

Find out more about Magnetic Filtration or contact us for more details

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"We were delighted with the service provided by Eclipse Magnetics; from the initial site survey through to delivery."

Adrian Seeley, Production Supervisor at AB MAURI UK & Ireland

"I cannot begin to tell you how much it has helped our operation, the magnetic filtration unit has been a real problem solver it has surpassed all our expectations. Its cured a 30 year plague!"

Maintenance Manager at EXL Tube (Steel Ventures)

"This technology is economical, reliable and efficient. I believe that magnetic filtration technology is the future."

John Smith, MMTCI

"Magnetic filtration has dramatically cleaned up our fluids and improved the surface finish we can offer. It extracts around 50Kg per day of ferrous waste."

Facilities Manager, Milacron Machines (Sub-Contract Machining)

"We chose Eclipse Magnetics to supply our housed grid because they are a respected and well-established brand. They offered us a very competitive price, and the process of ordering and installation was straightforward and reliable."

Pat Richards, Chief Engineer at Simpsons Malt

“We are delighted with the Automag installation; it’s solved all the problems we were having previously with downtime and maintenance costs. The filter means that we are able to use recycled water, which is saving us £1000 per week!”

Kenneth McRae, Principle Engineer at Vallourec

"Here at Qualflow, we base our business on a philosophy of make the product simple to use, reliable and cost-effective. Eclipse Magnetics’ neodymium magnets offer the strongest magnetic performance, and are nickel plated, making them a cost effective.."

Justin Lawler Ph.D. MBA, Chief Technology Officer at Qualflow Systems Ltd

"The Ultralift Plus magnetic lifter from Eclipse Magnetics is the perfect solution for the pick-up and transportation of the ultrasonic calibration blocks in our facility"

John Crossley, NDT Technology Lead at the Nuclear AMRC

"The result is an aesthetically pleasing system, which is effective in trapping metal contaminants and is easy to clean..."

Ian Aunger at Roquette

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